Replace disconnected Excel models, tribal knowledge, and reactive Kaizens with a platform that connects planning, simulation, and factory data across every plant. Eliminate 3–8% CapEx/OpEx waste. Reduce 22% non-value-added employee time.
Global Manufacturing runs on disconnected tools and expansion copies the waste.
Production plans in spreadsheets. Line balancing in another file. Time studies are buried in folders. Cost models in last quarter's deck. When a process changes, engineers spend days manually reconciling downstream impact across plants, teams, and geographies.
36%Non-Value-Added Time
Employee hours wasted
3–8%CapEx / OpEx Leakage
From scattered, siloed tools
14.2hours
Avg Response time between factories
Navigating a maze
of disconnected apps
Company
San Francisco, CA, USA
Factory 1
Mexico
Factory 2
India
Factory 3
China
Factory 4
Taiwan
One system for every decision on your production floor.
Plasiv replaces the spreadsheets, disconnected tools, and tribal knowledge with an integrated manufacturing intelligence platform.
Six disciplines that should have always been one system. Now they are.
Deploy in days, not quarters
Import existing Excel POR's, time studies, and line designs. Connect workflows across teams. Establish a baseline before scaling - All in less than 40 - 60 hrs.
Continuous validation
From C-suite dashboards to station-level metrics, throughput, takt alignment, and OEE update continuously against plan.
Every production cycle strengthens the system
Plasiv learns from each build, identifies bottlenecks early, predicts throughput drifts, and prevents inefficiencies from scaling across plants.
Collaboration without the chaos
C-suite, managers, engineers and operators share one source of truth. No more email chains, conflicting files, and manual reconciliation.
One loop to plan, simulate, and validate your production processes.
Plasiv unifies six critical disciplines that were never designed to live in separate tools - Process planning, Pre-Determined-Time standards, Line balancing, Discrete-event simulation, Factory data validation, and Lean Manufacturing.
Manufacturing Intelligence
Plasiv connects planning, simulation, and validation in one continuous loop for industrial engineering teams.
Designed for the people who build what the world uses.
Plasiv speaks the language of manufacturing. Built by engineers, for engineers.
Manufacturing Engineers
Get back to engineering. Plasiv handles the data so you can focus on building better processes.
- Station configuration
- Process optimization
- Build phase management
- Real-time KPI tracking
Industrial Engineers
Video-based time study with AI. Auto-balanced lines. One source of truth for all your work.
- AI-powered time study
- MODAPTS methodology
- Lean classification
- Precedence management
Operations Leaders
Real-time visibility across every program, every line, every build. Make decisions with confidence.
- Program-level dashboards
- Cost waterfall analysis
- Risk identification
- Cross-site visibility
AI that sees your entire system
Most tools analyze one thing at a time. Plasiv Intelligence holds the full graph — every build, every station, every cost line, every constraint — in context simultaneously. When it makes a recommendation, it's already considered the ripple effects across your entire operation.
AI that learns your factory.
Plasiv Intelligence doesn't just report what happened. It predicts what will happen and recommends what should happen. Every production cycle makes it smarter. Every build teaches it your constraints, your patterns, your blind spots.
Real-time intelligence alerts.
Plasiv Intelligence operates as a continuous diagnostic layer across your production system. It detects deviations in real-time, conducts root cause analysis by correlating data across modules, simulates corrective actions, and surfaces actionable recommendations — with a human in the loop at every critical decision point.
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