Book Plasiv support for Q3 & Q4Request demo >

Replace disconnected Excel models, tribal knowledge, and reactive Kaizens with a platform that connects planning, simulation, and factory data across every plant.Eliminate 3–8% CapEx/OpEx waste. Reduce 22% non-value-added employee time.

The Problem

Global Manufacturing runs on disconnected tools and expansion copies the waste.

Production plans in spreadsheets. Line balancing in another file. Time studies are buried in folders. Cost models in last quarter's deck. When a process changes, engineers spend days manually reconciling downstream impact across plants, teams, and geographies.

36%Non-Value-Added Time

Employee hours wasted

3–8%CapEx / OpEx Leakage

From scattered, siloed tools

14.2hours

Avg Response time between factories

World map
Google Sheets
Google Docs
Gmail
PDF
Google Meet
Slack

Navigating a maze
of disconnected apps

Company

San Francisco, CA, USA

Factory 1

Mexico

Factory 2

India

Factory 3

China

Factory 4

Taiwan

Person
Person
Person
Person
Person
Person
Person
Person
Person
Person
Person
Person
Person
Person
Person
Person
Introducing Plasiv

One system for every decision on your production floor.

Plasiv replaces the spreadsheets, disconnected tools, and tribal knowledge with an integrated manufacturing intelligence platform.
Six disciplines that should have always been one system. Now they are.

plasiv.com / dashboard
P
Program
Program Alpha
Product
Widget Pro X
Factory
Guadalajara MX
Site
Building 3
Line
Line A
Efficiency
94.2%+6.2%
Cost / Unit
$38.20−$4.10
Throughput
91UPH+18%
Sim Pass
97.1%+3.1%
Performance Trend↑ 13.4%
SepOctNovDecJanFeb
By Line
Plasiv Intelligence
ValidationAll passing
Line balance ≥ 85%
Stations ≤ takt
Cost on target

Deploy in days, not quarters

Import existing Excel POR's, time studies, and line designs. Connect workflows across teams. Establish a baseline before scaling - All in less than 40 - 60 hrs.

Continuous validation

From C-suite dashboards to station-level metrics, throughput, takt alignment, and OEE update continuously against plan.

Every production cycle strengthens the system

Plasiv learns from each build, identifies bottlenecks early, predicts throughput drifts, and prevents inefficiencies from scaling across plants.

Collaboration without the chaos

C-suite, managers, engineers and operators share one source of truth. No more email chains, conflicting files, and manual reconciliation.

The plasiv method

One loop to plan, simulate, and validate your production processes.

Plasiv unifies six critical disciplines that were never designed to live in separate tools - Process planning, Pre-Determined-Time standards, Line balancing, Discrete-event simulation, Factory data validation, and Lean Manufacturing.

Manufacturing Intelligence

Plasiv connects planning, simulation, and validation in one continuous loop for industrial engineering teams.

Planning
Build the plan before you build the line.
Simulation
Run it digitally before you run it physically.
Validation
Catch the gaps before they hit the floor.
Continuous
improvement
Planning
Simulation
Validation
Intelligence Layer

AI that sees your entire system

Most tools analyze one thing at a time. Plasiv Intelligence holds the full graph — every build, every station, every cost line, every constraint — in context simultaneously. When it makes a recommendation, it's already considered the ripple effects across your entire operation.

Production Planning
Line Balancing
Time Study
Cost Analysis
Simulation
Security

Built for enterprise

We are SOC 2 Type 1 compliant

SOC 2 Type 1 Certified

Latest from Plasiv

Get started in minutes

Talk to an expert and see how Plasiv can transform your production planning, line balancing, and manufacturing workflows.

Book a demo